How to Print Shipping Labels: A Simple Guide for Home and Small Business

Custom PackagingDylan CarterNovember 11, 20267 min read
how to print shipping labels

Standing in line at the post office for every parcel gets old quickly, especially once a small business starts shipping several orders a day. Learning how to print shipping labels at home saves time, often unlocks lower postage prices and lets you schedule pickups instead of driving to a counter. The process is straightforward once you understand the steps, the label sizes and the printer options.

This guide walks through buying postage online, choosing a printer and label stock, attaching the label correctly and avoiding the errors that cause delays or returned packages.

What a Shipping Label Includes

A shipping label is more than an address. It contains the sender and recipient addresses, the service level, a barcode that carriers scan at every step, a tracking number and proof that postage has been paid. Because the barcode is read by machines, print quality and placement matter a great deal.

Label elementPurpose
Sender addressWhere returns go
Recipient addressWhere the parcel is delivered
Service levelSpeed and price of delivery
Barcode and tracking numberScanning and tracking
Postage indicatorProof that postage is paid

Step 1: Weigh and Measure the Package

Before buying postage, pack the item fully and weigh the finished parcel. Measure length, width and height, because carriers price larger, lighter boxes by dimensional weight. A small digital shipping scale is inexpensive and prevents underpaid postage, which can delay delivery or be billed to you later. Our shipping box sizes guide helps you choose a carton that fits snugly.

Step 2: Buy Postage Online

You can create labels on carrier websites or through shipping platforms that compare rates. Enter the addresses, package weight and dimensions, choose a service and pay. Most platforms then generate a PDF or image file ready to print. Many marketplaces and online store builders also include built-in label tools linked to your orders.

  1. Enter sender and recipient addresses carefully.
  2. Add the package weight and dimensions.
  3. Compare services and delivery estimates.
  4. Pay for postage and download the label file.

Step 3: Choose Your Printer and Label Stock

You can print labels on almost any printer, but some options are faster and cleaner than others. Thermal printers use heat-sensitive labels and no ink, which makes them popular with busy sellers. Inkjet and laser printers work fine for occasional shipping using plain paper or half-sheet adhesive labels.

Printer typeLabel formatBest for
Thermal4 x 6 inch rolls or fanfold stacksFrequent shippers
LaserHalf-sheet labels or plain paperModerate volume
InkjetHalf-sheet labels or plain paperOccasional shipping

If you print on plain paper, cut the label out and attach it with clear packing tape across the whole sheet, keeping the tape smooth over the barcode.

Step 4: Print at the Right Size and Quality

Barcodes must print sharply to scan reliably. Print at 100 percent scale rather than “fit to page,” and choose the 4 x 6 format for thermal printers or the letter-size option for regular printers. If your printer has low ink or toner, replace it before printing; a faded barcode is one of the most common reasons a parcel gets delayed at a sorting center.

  • Print at actual size, not scaled.
  • Check that the barcode lines are crisp and dark.
  • Use the correct paper type setting for labels.
  • Let inkjet labels dry before handling.

Step 5: Attach the Label Correctly

Place the label on the largest flat side of the box, away from seams, edges and handles. The label should lie flat without wrapping over a corner. Remove or fully cover any old labels and barcodes if you are reusing a box, because scanners may read the wrong code.

  1. Choose the largest flat surface.
  2. Smooth the label from the center out.
  3. Cover old barcodes completely.
  4. Add clear tape over paper labels only, not over thermal labels if the carrier advises against it.

Step 6: Drop Off or Schedule a Pickup

Once the label is attached, the parcel is ready. You can drop it at a post office, carrier store or authorized drop box, or schedule a pickup online. Many carriers offer free pickups for parcels with prepaid labels, which saves time for busy sellers. Tracking usually updates once the parcel is scanned at acceptance.

How to Print Shipping Labels in Bulk

When orders grow, printing one label at a time becomes slow. Most shipping platforms let you select many orders and print all labels in one batch, along with packing slips. A thermal printer with a roll holder makes batch printing even faster. Keep addresses clean in your store system, because errors in the data repeat across every label you print.

  • Import orders automatically from your store.
  • Print labels and packing slips together.
  • Save common package sizes as presets.
  • Review addresses flagged as invalid before printing.

Branded Labels and Packaging

A shipping label is functional, but the rest of the parcel can carry your brand. Custom printed mailers, return address labels and seal stickers make a parcel recognizable on the doorstep. Our custom return address labels and our guide to address labels explain formats that sit neatly alongside carrier labels, and our custom mailer boxes leave a clean panel for the shipping label.

Common Label Mistakes

Most delays come from small mistakes that are easy to prevent once you know them. Double-check every parcel before it leaves your hands.

MistakeResult
Scaled or blurry barcodeScan failures and delays
Label over a seam or edgeTorn label in transit
Old barcode left visibleMisrouting
Wrong weight enteredExtra postage due
Missing apartment numberFailed delivery

Returns and Prepaid Labels

Many online sellers include a prepaid return label in the box or email one on request. Carriers usually charge only when a return label is used, but terms vary by service and account type. Make sure the return label shows your correct business address and that customers know how to request one. Rules and fees change over time, so review each carrier’s current terms; this guide is general advice rather than official carrier instruction.

Choosing Label Supplies

Once you know how to print shipping labels reliably, the next step is choosing supplies that suit your volume. Occasional shippers can stick with half-sheet labels in a regular printer. Sellers shipping dozens of orders a day usually switch to a thermal printer with 4 x 6 labels on rolls or fanfold stacks, which avoids ink costs and speeds up printing.

VolumeSuggested setup
A few parcels a monthPlain paper or half-sheet labels
Several parcels a weekLaser printer with half-sheet labels
Daily ordersThermal printer with 4 x 6 labels

Keep spare label stock on hand before busy seasons, since running out during the holidays can delay a whole day of orders.

Troubleshooting Printing Problems

If labels print too small, check that scaling is set to 100 percent. If they print off-center on label sheets, adjust the margins in the print dialog or use the printer’s label setting. Faded thermal labels usually mean the print darkness setting is too low or the labels are old and heat-damaged. When learning how to print shipping labels on a new printer, print one test label before running a big batch.

Getting Faster With Practice

After a few weeks, label printing becomes a quick routine. Set up a small packing station with your scale, printer, labels and tape within reach. Knowing how to print shipping labels efficiently frees time for the parts of the business that need your attention, such as products, customers and marketing.

Keeping Records and Handling Problems

Save a digital copy of each label and keep tracking numbers linked to orders. If a parcel is lost or damaged, you will need the tracking number, proof of postage and photos of the packed item to open a claim. Many platforms store this history automatically, which makes claims and customer questions easier to handle.

If a label is printed with the wrong address, most platforms let you void it and request a refund within a set period, as long as it has not been scanned. Check each platform’s refund window, because unused labels are not always refunded automatically.

Make Every Parcel Look Like Your Brand

Pair your labels with packaging that carries your logo. Share your product sizes and order volume with our team; our team builds the dieline free of charge, you check an approval proof before production, we accept small first runs and turn orders around fast. Reach us at support@packwhole.com, or start a printed mailer quote on www.packwhole.com.

Shipping Label FAQs

Can I print a shipping label on regular paper?

Yes, print it on plain paper, trim it and attach it with clear tape so the barcode stays flat and readable.

What size is a standard shipping label?

Most carrier shipping labels are 4 x 6 inches.

Do I need a thermal printer to print labels?

No, but thermal printers are faster and need no ink, which helps frequent shippers.

Where should I put the shipping label on a box?

Place it on the largest flat side, away from seams, edges and old labels.

Can I schedule a pickup after printing a label?

Yes, most carriers let you schedule a pickup online for parcels with prepaid labels.

Written by

Dylan Carter

Writes PackWhole guides on custom packaging, box styles, materials and printing to help brands choose the right packaging.

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